Project Title:
F Canyon Deactivation Project Redesign

Client:
Westinghouse Savannah River Company

Location:
F Canyon Complex, Savannah River Site
Aiken, South Carolina

Scope:
F Canyon Deactivation Project Redesign

Performance Period:
11/02 – 1/04

F Canyon Deactivation Project Redesign

Polestar provided leadership and technical guidance to the F Canyon Deactivation Project to redesign the organization and streamline work processes resulting in a 40% reduction in project cost and schedule.

 

Polestar was awarded a three-year contract to provide leadership and technical guidance at the SRS for site D&D planning, integration and challenges. As part of this work scope, Polestar recently provided direct project support for the F Canyon Complex Deactivation Project with redesign of the organization and streamlining the work processes to improve efficiency, reduce project costs, and accelerate the project schedule. Polestar successfully demonstrated the ability to redesign the organizational and work processes to transition the F Canyon Complex from an operational organization to a project organization and resulted in a 40% reduction in project costs and a 40% reduction in schedule, meeting the target initially set by facility project management.

Over the course of this project, Polestar conducted breakthrough sessions with WSRC leadership and DOE-SR to identify inefficiencies and resolution approaches and create a mutually agreed-upon path forward for the project. Polestar worked with facility personnel to define the work scope, critically examine the work flow, and evaluate day-to-day operations activities to ensure alignment with work scope and requirements, and identify bottlenecks in the process to eliminate unnecessary tasks.

Polestar guided the implementation of a new Automated Hazards Analysis (AHA) tool to identify, evaluate, control and communicate potential hazards and environmental impacts of each activity prior to performing work in the field. This process integrates the elements of ISMS by applying a risk-based, graded-approach to screening work hazards. A multi-disciplined team approach was implemented to involve all resources performing the work to plan, assess hazards, and perform the work. This resulted in fewer work stoppages, reduced the potential for injury and required less hand-offs to improve and accelerate the performance of work.

Additional work performed for this contract included: Development of a risk-based prioritization model to consider programmatic, environmental, and worker health and safety risks; Safety Basis modification guidance; Strategies for safely reducing safeguards and security requirements and enhanced physical security for the F-Area project; development of the site baseline for the Integrated D&D Plan to be used to manage the earned value and cost and schedule variances, and a review of outside support services provided to F-Canyon facility operations and recommendations for cost savings.

Polestar Savannah River Company has become an official partner of the “Performing Entity” at the SRS, and performs the role of Chief Closure Officer for the entire Site. Additionally, the project was recently awarded the Presidents Award for Closure.